Series 04 · Molecular Bonding · Utility Patent CN215689123U

Polyurethane (PU) Dual-Density & Air-Cushioned Shock Soles

Pioneering chemical molecular bonding without solvent adhesives. Our dual-density polyurethane direct-injection systems unite a plush low-density shock absorber with a high-density abrasion tread, alongside 15 PSI pressurized nitrogen air units.

Active Open-Tooling Models in Series 04

3 Verified Production Models Available
DUAL-DENSITY PU · ANTI-FATIGUE ✓ Free Open Mold Dual-Density PU Direct-Injection Shock Absorber Sole
DJ-PU-2805

Dual-Density PU Direct-Injection Shock Absorber Sole

Direct-injection molded dual-density polyurethane. Features a low-density cellular core for energy absorption married to a dense outer tread for long-distance wear life.

Hardness:Midsole Shore 38°A / Tread Shore 60°A
Abrasion:DIN 53516: < 80 mm³
Pricing:$2.40 – $3.90 / pair
Full Specs Sample
270° VISIBLE AIR CUSHION ✓ Free Open Mold Visible 270° Window Pressurized Air-Cushion Sole Unit
DJ-AIR-3345

Visible 270° Window Pressurized Air-Cushion Sole Unit

Features a 270° wrap-around pressurized TPU gas bladder engineered to absorb heavy heel impacts. UV-stabilized crystal window resists yellowing and puncture blowout.

Hardness:Phylon Carrier 46°C / TPU Air Chamber 15 PSI
Abrasion:DIN 53516: < 85 mm³ on base tread
Pricing:$3.80 – $5.60 / pair
Full Specs Sample
BIOMECHANICAL ROCKER ✓ Free Open Mold Biomechanical Rocker-Bottom Anti-Fatigue Sole
DJ-COM-3350

Biomechanical Rocker-Bottom Anti-Fatigue Sole

Ergonomic rocker-sole architecture with a 15° heel roll and 20° forefoot toe spring. Reduces forefoot plantar pressure by 35%, ideal for nursing and standing professions.

Hardness:Shore 43° ± 2°C
Abrasion:DIN 53516: < 90 mm³
Pricing:$2.20 – $3.60 / pair
Full Specs Sample

Engineering & Polymer Advantages: Polyurethane (PU) Dual-Density & Air-Cushioned Shock Soles

✦ Chemical In-Mold Molecular Bonding

Eliminates solvent primers and post-cementing glue lines, ensuring 100% zero sole delamination.

✦ Hydrolysis-Resistant Polyether Matrix

Passed 14-day 70°C @ 95% RH accelerated humidity chamber testing without crumbling.

✦ 270° Visible TPU Nitrogen Chamber

Reduces peak ground impact force by 42% with guaranteed 8.5 bar burst resistance.

✦ Biomechanical Rocker-Bottom Profile

Relieves plantar fascia strain by 35%, engineered for nurses, servers, and standing professionals.

Start Developing with Series 04 Outsoles

Order production-grade sample pairs or test full size runs in your target Pantone colorways. Delivered in 72 hours via DHL/FedEx.

Request Physical Sample Kit View Zero-Fee Tooling Policy
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