⚡ Quick Summary
- Reinforced 5-ply double-wall cartons designed to resist 450 lbs compressive stacking load.: Reinforced 5-ply double-wall cartons designed to resist 450 lbs compressive stacking load.
- Desiccant silica gel packs placed in every carton to prevent mold in tropical sea transit.: Desiccant silica gel packs placed in every carton to prevent mold in tropical sea transit.
- Full containerload (FCL) and less-than-containerload (LCL) consolidated shipping supported.: Full containerload (FCL) and less-than-containerload (LCL) consolidated shipping supported.
Detailed Factory Policy & Implementation SOP
To protect outsoles from warping during 30-day ocean transit while maximizing container volume, outsoles are paired toe-to-heel in clear protective polybags and packed into reinforced 5-ply double-wall BC-flute corrugated master cartons (standard dimensions: 620 x 480 x 360 mm, weighing approximately 14–18 kg containing 30 to 45 pairs depending on sole volume). A standard 20GP container accommodates approximately 14,000 to 15,000 pairs, while a 40HQ container holds 30,000 to 32,000 pairs.
Transparent Factory Commercial Execution
At Dingjian New Materials, we eliminate hidden fees, unpredictable lead times, and small-batch surcharge penalties. Our Jinjiang facility operates with standardized price sheets, explicit size-ratio curves, and verifiable SATRA quality assurance protocols.
Whether you are an emerging indie label producing your first 300 pairs or an established brand scaling to 50,000 pairs monthly, our production planning team provides transparent milestone updates at every step: compound mixing, mold injection, deflashing, corona priming, and export packaging.